Friday, October 31, 2025

4 Clever Tools: Flexible Sanders, A Marking Gauge, Roller Guides, & Sander Lights | Tools Unleashed

Welcome to another episode of Tools Unleashed, where we take a first look at interesting and innovative tools you might not have discovered yet. These aren’t deep-dive reviews — just honest first impressions from the shop floor. In this episode, I explore four products that promise to make sanding, marking, guiding, and lighting a little easier.

Dura-Gold Firm & Flex Longboard Sanding Block

Price: $29.99
Where to Purchase:

If you’re tired of making flexible sanding strips in your shop, the Dura-Gold Firm and Flex Longboard Sanding Block might become your new favorite smoothing companion. Made of medium-density polyurethane foam and plastic, this bright yellow block strikes a perfect balance between firm and flexible. It’s ideal for smoothing curves of nearly any radius.

Its hand plane-style design (complete with tote and knob) feels natural in the hand, and it uses hook-and-loop sandpaper, meaning you can swap grits in seconds without messy adhesive. For anyone who’s ever fought with spray glue and worn-out sanding strips, this is a serious upgrade.

And if you want to make your own flexible sanding strip instead, here’s a video for you.

Marc’s take: “I’ll never mess around with homemade flexible sanding strips again — longboards are where it’s at.”


JessEm Wood Saber Marking Gauge

Price: $122.99
Where to Purchase: JessEm Tools

As a self-proclaimed marking gauge collector, I was immediately intrigued by the Wood Saber Marking Gauge, a stainless steel and aluminum beauty that weighs just over a pound. It’s built like a tank but feels incredibly comfortable in the hand, especially for those of us with larger hands.

Inside, a spring-loaded ball bearing allows half-inch increments, while the spindle provides micro-adjustments at 1/256th-inch per line. It’s overkill — but in the best possible way. The micro-adjustable precision means you can set an exact measurements with confidence.

Marc says, “This level of precision might be unnecessary for most hand tool users, but it’s just so fun to use. If you’re in the ‘take my money’ crowd, you already know this one’s for you.”


Sponsor Break: Woodcraft’s All-in-One Sharpening System

Keeping your tools sharp is as important as buying them, and Woodcraft makes that easy with their All-in-One Sharpening Solution. The set includes three diamond stones that can be used wet or dry, and each stone is removable for versatility.

Paired with the WoodRiver honing guide, it delivers smooth, controlled bevels in no time. Marc demonstrates the setup on a plane iron, achieving an impressively clean cut in walnut even after just 1,000 grit.

You can find this sharpening kit and plenty more tools to keep your edges crisp at your local Woodcraft store or online at woodcraft.com.


VAD Concepts Roller Guide

Price: $75 (single), $170 (dual set with spacer)
Where to Purchase: VAD Concepts

Designed and made by Matthew Valentine of Michigan, the VAD Concepts Roller Guide is a precision 3D-printed accessory that fits any standard miter slot. It works much like a featherboard, applying spring-loaded pressure to keep your workpiece snug against the fence.

Each roller has about 3/8″ of travel, allowing it to accommodate slightly uneven stock. The tool’s modular design means you can stack rollers for taller workpieces, and they’re even available in a range of colors.

Marc notes the similarity to the Harvey Compass RG-2, a previously reviewed tool, but applauds the VAD version for supporting small independent makers. It’s a versatile, clever solution for safer, smoother cuts.


Dutton Tools Sander Light

Price: $49
Where to Purchase: Dutton Tools

The Sander Light from Dutton Tools, crafted by Josh Hayes in Florida, brings a simple but brilliant idea to life: LED lighting for your sander. Designed for popular sander models, it snaps on easily and projects bright, even light directly on your work surface.

By casting shadows across the grain, it exposes missed sanding marks and surface flaws — especially useful before finishing. Marc found it most effective in dim lighting, mimicking the “raking light” technique used to reveal imperfections.

It comes with a 16-foot power cable (which can be zip-tied alongside your sander cord or hose) and can be detached when not in use. Dutton also makes light kits for the Festool Domino and Lamello, helping improve visibility on precision joinery tools as well.

Marc’s verdict: “If your eyesight isn’t what it used to be, or you just want perfect surface prep, this is a fantastic upgrade.”

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Friday, October 17, 2025

Receptacle Picks, Wiring Tips and Much More | Ask TWW

Just Get Started

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Should I hear wood touching the back of my table saw blade?

Anwer: Ideally, no. In a perfect setup the front of the blade does the cutting and the work exits cleanly past the rear teeth. If you hear scraping or see burning, check for blade flatness, runout, or fence parallelism.

Quick tune up,
1, Align the fence parallel to the blade using a dial indicator or a scrap dowel against the same tooth at the front and back.
2, Make a test cut and listen, look for burning, and feel for contact.
3, If needed, add a tiny amount of toe-out by setting the fence one to three thousandths wider at the back, which will reduce contact with the rear teeth.
4, Avoid the calibration rabbit hole, test cuts tell the truth.

What is a simple way to plan my shop layout?

Answer: Use SketchUp’s free web version. Draw the room footprint, then pull in tool models from 3D Warehouse. If a tool is not available, make a box with the correct footprint and height. Turn tools into components so you can slide them around and try different layouts. Keeping a human scale figure in the model helps you visualize clearances and workflow.

Router table recommendations for a serious upgrade?

Answer: Top tier tables from the usual suspects are all quite good, pick by features that matter to you. Look closely at dust collection, micro-adjustment options, fence design, and total footprint. I have used several premium setups. Micro-adjust is great, but watch for fences that get bulky or mechanisms that limit full depth travel. I am currently moving back to a refined JessEm table to test their latest height wheel, dust box, micro-adjust, and a 3 1/4 HP motor.

Best way to make thin strips around one sixteenth of an inch?

Answer: Use the table saw with a stop, not a planer. Most planers will not go that thin safely, even with a sled. On the saw, set a stop block on the far side of the blade to the exact thickness you want, reference the workpiece to the stop, then move the fence as needed for each cut. You will need to reset between cuts, so expect minor variation, but surfaces will come off the saw cleaner and the process is safer for thin stock. The stop I used in the video is the Magswitch Universal Featherboard Pro.

Bonus Content

How do you choose plugs and receptacles for a wood shop?

Answer: Keep things consistent and think in circuits, not individual tools. I focus on the receptacle standard first, then make sure plugs match. If the prong configuration is the same, the tool will work in that receptacle.

120 volt circuits

  • I use NEMA 5-20R receptacles. Any 120 volt tool with a 15 amp or 20 amp plug will fit.

  • If your shop has 15 amp circuits, use NEMA 5-15R.

  • Do not cut a 20 amp plug and replace it with a 15 amp plug, that is unsafe and will trip breakers or worse.

Wiring for 120 volt

  • High draw tools belong on 20 amp circuits, 12 gauge wire, and 20 amp breakers.

  • My shop uses 12 gauge across all 120 volt lines with no 15 amp circuits.

240 volt circuits

  • NEMA 6-20R for 20 amp tools. If a tool ships without a plug, I install an industrial 6-20, durable and easy to wire.

  • NEMA L6-30R for 30 amp ceiling drops, the twist-lock keeps the connection secure overhead.

General Safety Rule: match the whole chain!
Plug, receptacle, wire gauge, and breaker must all be rated for the same amperage. A tool that peaks at 16 amps should be on a 20 amp plug and receptacle, 12 gauge wire, and a 20 amp breaker. Any weak link invites heat and fire risk.

Friendly disclaimer, I am not an electrician. Follow local code and consult a licensed pro when in doubt.

What glue roller do you use?

Answer: Search for a brayer. I use a standard 4-inch brayer with a soft rubber roller and a 4-inch pop-in brayer whose roller removes for easy cleaning. The pop-in loosens a bit with age but mine is about fifteen years old and still works fine. Use them with any glue, just clean them promptly.

Thanks for watching!

If you want to submit questions for a future Ask TWW, join our YouTube Members area or support us on Patreon. I also post short behind-the-scenes clips in a series called Grain of Truth, quick tips, small victories, and a little bit of shop philosophy. Your support means a lot. See you next time.

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Friday, September 12, 2025

How 15 Students Helped Me Build a Better Barstool

Want to learn how to make one of these yourself? Check out our bar stool woodworking course! 

bar stool woodworking course

Every woodworking project has a story, and this one begins with a bar stool designed for our own kitchen remodel. What started as a personal build soon turned into something much bigger — a design refined through teaching 16 students and building 21 stools in our Firehouse shop.

As we worked through the project together, the design evolved. Small adjustments, like reinforcing the seat joint with two Dominoes instead of one, made the stool safer, stronger, and easier for students to build. These refinements turned the project into a perfect teaching opportunity and laid the foundation for our bar stool woodworking course.

Now, you can follow along with the complete build from start to finish in our professionally filmed online class. The bar stool woodworking course includes detailed video lessons, downloadable plans, and step-by-step guidance so you can build a beautiful, durable stool for your own home. Whether you’re a hobbyist looking to refine your joinery skills or a seasoned woodworker searching for a rewarding project, this course gives you everything you need to succeed.

👉 Join the course today and build your own bar stool with confidence.

Stuff Used in the Video

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Friday, August 29, 2025

I Turned an Old Playground Into a Raised Garden Bed

Don’t miss the pre-order pricing on my latest course, the Counter-Height Bar Stool. Pre-Order Now! 

Sometimes the best woodworking projects don’t start with a fresh pile of lumber — they start with something old and worn out that’s just begging for a second life. In our case, that “something” was a weathered backyard playground that came with our house. It was rickety, faded, and more of an eyesore than a safe play structure. Instead of tearing it down and hauling it off to the dump, I saw an opportunity: what if I could turn this neglected playset into something useful?

That’s how the idea for a raised garden bed from old playground materials was born. By carefully dismantling the playset and sorting through the boards, I was able to salvage solid pieces of lumber. Of course, I had to make sure the wood wasn’t pressure-treated (which can be unsafe for growing food). After some research and testing, I confirmed the boards were untreated and safe to use.

Once I had my materials, it was just a matter of cutting them down to size, building the frame, and securing everything together. The end result? A sturdy, attractive raised garden bed from old playground wood that now produces fresh vegetables — and adds beauty to the yard where an eyesore once stood.

This project was not only about woodworking, but also about sustainability. Upcycling existing materials keeps them out of landfills and gives them a new purpose. It’s proof that with a little creativity and effort, you can transform something useless into something valuable.

Products Used

Videos References

Special thanks to Kevin over at Epic Gardening for his helpful advice!

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Wednesday, August 13, 2025

Marc’s Counter Height Bar Stool – Now an Online Course!

Marc’s popular Counter Height Bar Stool workshop is no longer just for those who could attend in person at the beginning of this year — it’s now available as a self-paced online class you can take from anywhere!

This project blends style, comfort, and durability into a single build. Marc will guide you through every step, from selecting materials to putting the final finish on your stool. Whether you’re a beginner looking to grow your skills or an experienced woodworker seeking a new challenge, this course will leave you with a beautiful, functional piece of furniture you can be proud of.

What You’ll Learn

  • How to design a stool that’s both comfortable and attractive

  • Joinery techniques that keep furniture strong for years

  • How to shape and sculpt for an ergonomic seat and back

  • Tips for working with angled joinery so everything fits perfectly

  • Preparing the surface and applying a finish that lasts

By the end, you’ll have the know-how to build a single stool or a matching set for your home.

When It’s Available

The online course will go live September 5, 2025, giving you full access to detailed video lessons and downloadable plans. You can start any time and move at your own pace.

Don’t Want to Build One Yourself?

Marc has made a small batch of up to three finished Counter Height Bar Stools available for purchase.

You can see them here: Counter Height Bar Stool – TWW Store

  • Free local pickup

  • Shipping available — contact nicole@thewoodwhisperer.com for a quote for crate delivery.

Whether you want to build it yourself or buy one handmade by Marc, this is a great chance to bring a timeless piece into your home.

👉 Reserve Your Spot in the Online Course and save big!

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Friday, July 25, 2025

You Need This! (Probably) | Mobile Clamp Wall

Get the plan for the Mobile Clamp Wall here!

Sign up for the Counter Height Bar Stool Course!

Let’s face it—there’s no such thing as too many clamps. But finding a place to put them all? That’s the real challenge. In this project, I build a mobile clamp wall that holds 54 parallel clamps, 14 F-style clamps, and 16 pipe/bar clamps—with room to grow. It also features pegboard sides for bonus storage and rolls smoothly around the shop on heavy-duty casters.

The build was done in a weekend using home center materials, with inspiration from Becca from Southern Pine Design. I walk through every step, from cutting outriggers and gluing angled supports to planning clamp layouts and adding shelf brackets strong enough to hold a small car, or at least a ridiculous number of clamps.

This mobile clamp wall is part practical shop upgrade, part excuse to use the phrase “show you my rack” without getting banned from YouTube. If your clamp collection is outgrowing your wall space, or you just want a fun and functional weekend project, this rolling clamp wall might be just what your shop needs.

If you’re looking for alternative options, check out my previous wall-hanging parallel clamp storage solution.

Important Links

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Friday, July 11, 2025

My First Epoxy Pour – Mistakes Were Made!

In this light-hearted woodworking adventure, I take on a unique commission from a local neighbor who needed help finishing an epoxy inlay on a massive mantle. Although epoxy work isn’t exactly my go-to specialty, I agreed to tackle the project, mainly for the challenge. And let’s face it, there would be a lot of potential for hilarity. This is, admittedly, my first epoxy pour. The most I’ve done with epoxy in the past was using it to fill knots, using it as a sealer, and making small resin art frames.

The mantle features a hand-carved “river” design inspired by the Legend of Zelda, specifically of the Rist Peninsula. The client created the initial shape using a Dremel. Before pouring the epoxy, I decided to refine the carving with power carving tools to smooth the edges and even out the depth. After some careful prep and color mixing, I poured the shimmering blue resin, layer by layer, to bring the carved river to life. That is, only after a disastrous start.

Despite some nerves and a few minor mishaps, the end result of my first epoxy pour is a dazzling epoxy-filled Zelda-themed mantle—and a reminder that sometimes saying “yes” to a project outside your wheelhouse can be surprisingly rewarding. And while I made mistakes, I found great value in learning hard lessons just by getting started!

Products Shown in the Video (affiliate links):

Just Get Started

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