Thursday, November 30, 2017

Anarchist’s 2017 Gift Guide, Day 6: Drawing Bows

Drawing furniture-scale curves – up to 48” or so – is a challenge to do by yourself. And many times when you use a springy stick and nails, you are so focused on holding things in place that you fail to see if the curve is fair or not. Years ago I bought the Lee Valley symmetrical drawing bow and designing with curves became a heck of a lot easier. […]

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Video: Making Rabbets With Planes

Antique Rabbet Plane

Lately I’ve been incorporating hand tools more and more into the projects I’m working on. I was recently exploring ways to make rabbets for a serving tray I’m working on as a Christmas gift. There are, of course, numerous ways to make them. I was in the mood to make mine by hand. As luck would have it – and because I’m the book editor – I happened to have […]

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Live Edge Class at Snow Farm, Massachusetts – Part 5: Lisa’s Cherry Table Completed

A few weeks before our class begun (for past entries about my class read part 1, 2, 3, 4) I emailed my prospective students and suggest to them to look out for free furniture on the side of the road or near the trash bags on garbage eve (the night when trash is put outside.) I said that some nifty nice stuff can be “harvested” from abandoned or broken furniture, […]

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Craftsman Wall Shelf

Editor’s note: With the holidays upon us, I’m looking through vintage issues of the magazines and books we own for fun handmade gifts – things that you can build in not too much shop time, but that will help to create a lifetime of memories for the recipients. I’ll post (at least) two every week between now and the new year. This is Holiday Project Post number two – for […]

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Wednesday, November 29, 2017

Saved Saw and Perfect Teeth

So I added another R Groves tenon saw to my collection of working Groves saws. The eBay find was a no brainer for me because it was one I’m yet missing from my saw gatherings. There are still two or three to come that I know of and there may be others I don’t know […]

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Hand-tool Butt Hinge Installation

Below is a sidebar from my “Medicine Cabinet” article, from the June 2016 issue of Popular Woodworking Magazine – how to install butt hinges using hand tools (and there are, of course, other techniques…but this is how I do it). — Megan Fitzpatrick  

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Tuesday, November 28, 2017

Anarchist’s 2017 Gift Guide, Day 5: Rosin

I’m a bit ashamed of how long it took me to buy an inexpensive block of rosin and put it in my tool chest. Rosin, also called calophony, is derived from pine sap and increases friction on anything you rub it upon. That means that your slippery bench dogs or planing stop will suddenly stand at attention and stay that way. Rosin makes things stick. It comes in a variety […]

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Digital Artistry — Meet the Artist: Curtis Erpelding

Meet the artists from the December 2017 issue How five masterful makers integrate CNC and CAD technology into their woodworking. In the December 2017 issue of Popular Woodworking magazine, the article, Digital Artistry gives the readers a peek at what five professional woodworkers are doing with digital tools in their shops. Each has an extensive traditional woodworking background and many years of experience before they added digital tools like CAD […]

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Digital Artistry — David Myka

Meet the artists from the December 2017 issue How five masterful makers integrate CNC and CAD technology into their woodworking In the December 2017 issue of Popular Woodworking magazine, the article, Digital Artistry gives the readers a peek at what five professional woodworkers are doing with digital tools in their shops. Each has an extensive traditional woodworking background and many years of experience before they added digital tools like CAD […]

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Pint-Size Pickup – Holiday Project Post

Editor’s note: With the holidays upon us, I’m looking through vintage issues of the magazines and books we own for fun handmade gifts – things that you can build in not too much shop time, but that will help to create a lifetime of memories for the recipients. I’ll post (at least) two every week between now and the new year. Not all of them will be for kids – […]

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Monday, November 27, 2017

How We Installed a SawStop Sliding Crosscut Fence

I’ve wanted a SawStop sliding crosscut table ever since I tried one out at Woodworking in America 2016. Sliding crosscut tables were a basic fixture in the English shops where I worked; I took them for granted as a safe, precise means of breaking down sheet goods and cutting multiple parts to identical length. For eons, I’ve used a radial arm saw, but I recently decided it was time to […]

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Cyber Monday: Take 10% Off Our Storewide 50% Sale!

Cyber Monday 2017

Folks, I got word from our marketing team that you can use our Cyber Monday coupon code, MONDAY10, on top of our 50% sale through Midnight Mountain Time! You’ll see all stock that is eligible for discount marked down 50% over at ShopWoodworking.com and you can add the MONDAY10 coupon code when you are checking out. Hand Tool Basics Woodworking Tools & How to Use Them By Steve Branam This […]

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Sunday, November 26, 2017

Anarchist’s 2017 Gift Guide, Day 4: Rivierre Nails

The wire nails at the home center stink for making furniture. Don’t even think of them as nails. They are more like greased straws than they are fasteners. Once you try Rivierre forged nails, I think you’ll develop a deep respect for the nail that has Roman DNA. Nails built this country. At one point in the 19th century, the sale of nails was a significant amount of the country’s […]

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Saturday, November 25, 2017

Moving Out, Moving On!

It seemed a little strange this past week or two but progress is after all progress. I’ve spent last few weeks dismantling nearly two year’s of work with the woodworking school and then the garage workshop experiment too. Both have been part of our ongoing success in that for every hammer blow striking the nail […]

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French Workbench vs. IKEA TV Stand

Editor’s note: Eric first shared this post on http://ift.tt/1qPq62v and I asked him to write a follow-up article on how he chose his workbench from Workbenches Revised Edition: From Design & Theory to Construction & Use By Christopher Schwarz. (Which is 50% off at the time of this writing!) – David Lyell  My first workbench was an Ikea TV stand that we had put in our garage to save space in […]

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Friday, November 24, 2017

Workbench Wood

If you are searching out wood for parts of your workbench build here in the UK I found some very nice dry stock, flat straight and near knot free. Probably cost under £50 for a really nice bench. It was in Home Base, yes, I do mean Home Base (no kickback for me) in Oxford. […]

Read the full post Workbench Wood on Paul Sellers' Blog.



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Tricks of the Trade: Make an Arc Drawing Jig

Over the years, we have amassed a huge collection of handy tips from the Tricks of the Trade column in our magazine. We recently started to film some of these tricks in the Pop Wood shop to give a little personality to the pages that you are so familiar with. Our hope is to bring these great tips to our online audience in a new way. If you have a […]

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Thursday, November 23, 2017

Anarchist’s 2017 Gift Guide, Day 3: No-Kill ‘Mutton’ Tallow

Hand-tool woodworkers love mutton tallow as a lubricant for saws, auger bits and the soles of our handplanes. A smidge of the stuff will make your tool slide easier – and your shop will smell like lambchops. But because of animal-rights concerns, mutton tallow is shunned by some woodworkers. (They already shun paraffin because it is made by Big Oil.) In 2016, a start-up corporation tried to make mutton tallow […]

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Enter Woodworking Here!

You want to start out in woodworking, or you’ve taken the first few steps. Whether that’s with hand tools or machines and you think you must have all things in place before you get started seriously. You know, 20 by 20 workshop, that perfect workbench everyone raves about, shelves and cupboards stuffed and stacked with […]

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Anarchist’s 2017 Gift Guide, Day 2: Tape Dispenser

You might think I’m kidding. I am absolutely not. This year, a tape dispenser for my blue tape is the nicest thing I’ve added to my shop. Like many woodworkers, I use blue painter’s tape for many tasks, from taping down small repairs to marking out joinery to shimming things square. For years I simply pulled it off the roll. You know the drill: Find the end of the tape, […]

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Great American Furniture

Great American Furniture table of contents

I don’t know about you, but Thanksgiving is my favorite holiday – it’s all about the food and mostly free of consumerism…except, of course, for the “Black Friday” sales that start at crazy hours… I will not be at any of those sales. I will be sitting around a table I built (in the one dining chair I’ve built) having a great time with friends and eating what I hope is […]

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Wednesday, November 22, 2017

Anarchist’s 2017 Gift Guide, Day 1: Kershaw Knife

Every year, I write up a gift guide that discusses the small items that have made a big difference in my shop.  These are items that are ideal for gifts – it’s difficult to ask your toddlers for an Altendorf table saw for Christmas. I hope that these items are useful to you. If you have any complaints about this gift guide, please submit it here. The first item is […]

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Turn Patterns Into Super Story Sticks

I better start off with a warning. If you haven’t already figured it out, I’m kind of a nut about patterns. Long before I owned a CNC, I made hundreds of them. As a furniture maker, I really use and rely on them. The rule in my shop is that if you need to make two of anything or if there’s even the slightest chance you might make something again, […]

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Reminder: All Finishes Dry and Harden Slower in Cooler Temperatures

This problem comes up a lot at this time of year. You’ve been finishing a large project for several weeks without problems. Then the finish starts sagging on vertical surfaces and the cabinet doors begin sticking together when you stack them. It’s important to remember that all finishes dry slower in lower temperatures. Unless you keep your shop heated (and cooled in summer) to a fixed temperature, you’re likely to […]

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Plane Giveaway!

We reached 250,000 subscribers to my YouTube channel last week and I want to celebrate so I picked out one of my #4 Stanley planes as a giveaway. Giving away is not so new to us but it’s not been so public before. For years now we’ve always given away 2 class places in every […]

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Tuesday, November 21, 2017

A Return to Cold-bend Hardwood

For several years I used CompWood for furniture parts that needed to be bent precisely. It’s a wood that has been compressed in its length under heat and with moisture. When the wood cools, it can be bent cold. No steambox. And I have yet to encounter wood failure with the stuff. The only downside? It’s expensive compared to cutting down a tree, riving out the stock and bending it […]

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Live Edge Class at Snow Farm, Massachusetts – Part 4 Lisa’s Cherry Table

One of the unique pieces built during my weekend workshop at Snow Farm was a live edge coffee table. Lisa’s “Cape Cod coffee table” began as a 1” cross cut of a cherry tree that showed an attractive burl, intriguing insects cavities and some natural cracks. Our plan was first to fill the imperfection with colored epoxy. Then re-turn four reclaimed furniture legs that Lisa had found on the street. […]

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My Workbench—The A to B Series

I’m never too sure when it comes to talking about my work where making is replaced by teaching—every time I make I end up thinking about whether what I take for granted in my everyday work has additional value to those relying on keyboard dexterity synchronised with head knowledge. My world of designing, making and […]

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Monday, November 20, 2017

Cutting Dovetails with a Keller jig

There are numerous jigs for cutting dovetails with a router. My go-to is the Keller pro series model 1601. It’s simple to use, though unlike jigs that cut pins and tails in one fell swoop, it takes two operations (and two different cutters) — one for tails, another for pins. The resulting joint is so attractive, with wide tails reminiscent of hand-cut joints, that I think it’s worth the extra time. […]

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Sunday, November 19, 2017

Shop Tour with Kerry Pierce: Part 1 – Handplanes

We are featuring a set of tables by Kerry Pierce in an upcoming issue of PWM and we needed to ship them back to his home in Lancaster, Ohio. So instead of paying over $100 for shipping, we jumped in the car to make the delivery. Kerry repaid us with a shop tour and we spent some time in his home talking about what he likes in furniture style. It was a great […]

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Saturday, November 18, 2017

Repairing a Saw Handle Horn

The saw handle on my R Groves rip had been damaged and poorly repaired. It happens and it’s not uncommon at all to find a saw horn damaged. The repair popped off at some time and I have put off the repair proper until I found the right time; that’s something I rarely do because […]

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7 Tips for Tricky Glue-ups

Glue-ups are always a stressful moment – you have a short timeframe to correctly align the parts you’ve been working on for some time, and failure to do so can compromise your results. So, I figured I’d share some tips that I’ve learned over time, through many a stressful and suspenseful glue-up. 1. Do a dry-run. You can set aside all the clamps, look at your project and feel good […]

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Friday, November 17, 2017

Rasp Starter Set – Friday Live!

On today’s show we discuss rasps and which ones are good for a beginner set. Of course we also have the usual Q&A..

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Meet PopWood Writers Mary May & George Walker

On December 9, two Popular Woodworking Magazine authors – woodcarver Mary May and Design Matters columnist George Walker – will be in Covington, Ky., to give presentations and sign copies of their new books, at a free event at Lost Art Press (7-10 p.m.). Don’t wait to reserve your tickets – space is limited. And while this is not nearly as exciting as meeting Mary and George, I’ll be there, too […]

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Words for Woodworking that Make me Barf

I love to look at websites of woodworkers – amateurs and professionals – and see photos of their work. But when they describe their work using the following words, I think: This person is a pompous wee-wee head with a fake underbite and who walks like they are carrying a corncob without using their hands. You might disagree – that’s what the comments are for. But here is my list […]

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We Keep Pressing On!

When your life’s work becomes a reflection in the lives of others – when you see others learning your craft from you and you can watch from a distance as they grow – there is something unique taking place that defies the status quo. Leaving North Wales two years ago seemed yet another big step […]

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Book Giveaway: Mackintosh Furniture

Mackintosh Furniture

This week’s book giveaway is for a copy of “Mackintosh Furniture” by Michael Crow. Filled with shop drawings for 30 furniture designs by architect and designer Charles Rennie Mackintosh, it’s a must-have for fans of his work. Furniture forms include chairs, tables, bookcases, dressers, sideboards and more. You’ll also find 2 complete step-by-step projects that showcase some of Mackintosh’s signature furniture details. One copy is up for grabs. Simply post […]

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Thursday, November 16, 2017

Tricks of the Trade: Quick & Easy Setup for Handplaning Drawers

I recently completed a seven-drawer dresser. The drawers featured hand-cut dovetails and are of graduated heights from top to bottom. Cleaning up the drawers with my handplanes was initially tough because I couldn’t get them to remain still during planing. Fortunately, I thumbed through a Charles H. Hayward book recently and came across his solution: a dirt-simple method for easily planing drawers. He writes, “All fitting is done before the […]

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Planing VS Sanding

Any hand tool enthusiast will tell you, hand planes produce a better surface with more clarity even after finishing. But is that true? I tend to use scrapers and planes as the last step prior to finish mostly because it saves on sandpaper and creates less dust. If the surface actually looks better after finishing too, then using these tools as a final step before finishing is a no-brainer!

Recently, I was working on some beautiful figured walnut for my Jewelry Box and after passing the boards through the drum sander, the beautiful figure was dull and muddy. To remedy that, I gave each board a few passes with Low Angle Jack Plane. Like magic, the grain popped back to life! That prompted me to do a little experiment to not only reaffirm what I already believed to be true, but also give my readers/viewers some data points they might be able to use in their own shops. While I was at it, I also included a test with a card scraper.

This is yet another argument for the concept of Hybrid Woodworking, something I cover extensively in my book. The main idea being that I like to use power tools for the grunt work and hand tools for the finesse work.

The Tests

One book-matched set of boards was scraped and sanded. A second set of book-matched boards planed and sanded. Each board was then finished with Osmo PolyX (oil-based varnish) on one side. The other side was treated with Osmo and then coated with spray lacquer to build a film.

The board on the left was sanded to 220 grit. The board on the right was planed. My interpretation is that the planed board does show more clarity and contrast. The darks are darker, the lights are lighter, and the figured strip pattern is more striking.

The lacquered version of those same boards shows the same thing as the oil finish alone, only with greater intensity and contrast.

The board on the left was sanded to 220 grit. The board on the right was scraped. My interpretation in the video was that the difference was minimal. The splotch on the bottom left of the scraped board was definitely darker, but I mostly attributed that to a composition difference in the wood itself. Upon further review of the photos and video, I’d like to change my interpretation. I actually DO see a significant difference between these boards now. The scraped board has slightly more contrast, but more importantly it seems to have a good deal more clarity and iridescence.

The lacquered version of these two boards further drives home my new interpretation. Again, the scraped board exhibits more iridescence and contrast between the light and dark stripes and patterns.

Final Conclusion

Tests like this are by no means totally conclusive and only serve as small set of data points in a sea of potential variables. But hey, I do what I can. Based on what I see here, I would say it’s definitely worth it to get into planing and scraping. Not only do they make the surface ultimately look better, they can save time and money and they decrease the amount of dust you put into your shop environment. That’s a win-win-win!

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Video: Pattern Routing Tips

I love my routers, and if there’s one router function that saves me time and hassles it’s pattern routing. Whether it’s a repeated curve on door rails or intricate fascia work on a bookcase, pattern routing is the answer. Being able to make and refine a single pattern and then letting my router do the work on the rest of the pieces saves time and pretty much takes the thought […]

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Wednesday, November 15, 2017

Lixie Dead Blow Mallet Test – Some Fun in the Shop

For an upcoming “Tool Test” in the February 2018 (#237) issue of the magazine, I reviewed the Lixie Dead Blow Mallet (the 30 ounce version, with 1 1/2″ diameter heads). While we’ll post the full mallet test when the magazine hits newsstands, we wanted to take the time first (before writing the review) to put the mallet to work out in the shop. Testing tools like this is one of […]

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Meet Goliath — A Portable Robotic CNC

As the Chinese curse goes, “may you live in interesting times.” Sometimes, “interesting times” is actually a good thing. In the case of CNCs, there are a lot of new ideas, methods and designs appearing for those interested in digital woodworking. In a short amount of time, we’ve seen several remarkable alternative CNC machines emerge. The Maslow CNC, a hanging CNC based on the design of wall plotters. The amazing […]

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