Sunday, June 29, 2025

Overworking

I have made many pieces in my lifetime as a maker. Occasionally, some pieces, large and small, ended up being somewhat overworked. I look back into the history of my craft and I might consider the work made for the highly privileged, mostly the wealthy charlatans of past life, though extraordinarily remarkable, and almost all...

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Friday, June 27, 2025

The Easiest Way to Clean Saw Blades & Router Bits

Sponsors

Woodcraft and Priority Bicycles

Purchase the Ultrasonic Cleaner shown in this video for only $35! (as of June 2025) – This is an Amazon Affiliate link

Let’s be honest—cleaning saw blades and router bits is one of those shop chores nobody looks forward to. You know it needs to be done, but soaking in degreaser and scrubbing each individual tooth feels more like punishment than maintenance. The mess, the fumes, the procrastination—it all adds up until your “dull” blade turns out to be just dirty and underperforming. In fact, here’s an old video from 2012 showing how I used to do it: How to Clean Blades & Bits

Here’s the deal: if you want your tooling to last and your cuts to stay crisp, regular cleaning is a must. But that doesn’t mean it has to be miserable.

Enter the ultrasonic cleaner!

This little countertop gadget, commonly used for jewelry, bike parts, and car bits, has quietly become the easiest way to clean saw blades & router bits in my shop. It uses high-frequency sound waves to blast away pitch, resin, and gunk, all while you sit back and relax (or let’s be real, go sharpen something else or check Instagram).

Just mix a simple water-based cleaning solution like Zep Industrial or Simple Green Pro, pop your bits or blades into the bath, and let the cleaner do its thing. In 5–10 minutes, your tools come out looking shockingly fresh, with zero scrubbing and no chemical war zone left behind.

In the video, I break down:

  • Why gunk buildup causes more issues than you think (hint: heat + friction = damage)

  • Why your “dull” blade might just be dirty

  • How ultrasonic cleaning works (it’s oddly satisfying)

  • What solution and settings I used

  • The dramatic before-and-after results that’ll make you rethink your whole cleaning routine

Bottom line? If you’re tired of scraping gunk by hand, the easiest way to clean saw blades & router bits is probably already sitting in someone’s garage—or waiting in your online cart. This simple upgrade has already changed the way I care for my tools, and it might just do the same for you. And remember, after you clean your blades and bits, be sure to coat them with something to protect from rust, like Blade Coat! 

Shown in the Video

✅ Ultrasonic Cleaner ($35 on Amazon as of 6/25)

✅ Zep Industrial Cleaner

✅ Simple Green Pro (This is a good alternative to what I used)

✅ Blade Coat

✅ Larger Ultrasonic Cleaner (This is the one I’d buy if budget wasn’t a concern)

The post The Easiest Way to Clean Saw Blades & Router Bits appeared first on The Wood Whisperer.



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Tuesday, June 24, 2025

Why We Chop Deeper

If you know me at all, watch my videos and such, you’ll see me mark my chisel to the length of my tenon with a Sharpie so that I know when to stop the main chopping…but then you’ll see me make another lighter pass taking the mortise slightly deeper. Why is that? Well, when the...

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Friday, June 20, 2025

Can Finish Prevent Tearout? (plus more of your questions!) | Ask TWW

Sponsored by Woodcraft! 

Want your question answered in a video? Join us! Become a YouTube Member  or Become a Patron

On this episode of Ask TWW, we’ll not only see a new trick for taming tearout, but we’ll discuss everything below:

🪵 Topics Covered:

Hard Wax Oil on Countertops: Got a worn-out Rubio finish? Just give it a light sanding and reapply. No need to switch products—Rubio’s ease of repair is one of its biggest perks. Want to learn how to apply Rubio (or any hardwax oil) to furniture? Check out this video!

Skipping Sanding Grits: Can you jump from 120 to 180 grit? Technically yes, but adding 150 grit makes things more efficient and helps avoid swirl marks.

Epoxy for Soft Wood: Penetrating epoxies can toughen up soft woods like cypress. They’re not magic, but they do help.

Finish as Tear-Out Prevention: Tearout is as old as woodworking. Could there be a new trick for tackling tearout? Someone asked if applying finish firms up the fibers enough to help keep them intact during a cut. Initial tests show a some improvement, but more testing is needed.

Dust Filter Cleaning: Compressed air works, if you’re gentle. Manual tapping helps, too. For a serious upgrade, check out agitators from Myers Woodshop.

T1-11 Wall Prep: A quick sanding and optional stain can make shop walls look cleaner and film better on camera—but it’s all personal preference.

Handling Criticism: Whether online or in person, some advice is worth considering… and some you can politely ignore.

📚 Bonus:

Don’t forget to check out my books Essential Joinery and Hybrid Woodworking, available as signed copies from TWWSTore.com Great resources for woodworkers at any level!

The post Can Finish Prevent Tearout? (plus more of your questions!) | Ask TWW appeared first on The Wood Whisperer.



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Friday, June 13, 2025

My Floor Exercises

It took about an hour to create this amount of shavings, no more. Swept up from the whole floor, they’d fill a 100 litre bin bag. I planed wood for five continuous hours, and it felt really invigorating. I’d compare it to a marathon’s worth of being good to my health. My blood pressure yesterday...

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Friday, June 6, 2025

A Rare Day: I’m Actually Selling My Woodwork!

🛠 Sponsored by Woodcraft – Together, we can create anything!

In between big furniture builds, I like to spend a little time catching up on shop organization and smaller side projects, like these cutting boards made from scrap wood. In this casual, vlog-style video, I take you along as I refine the shapes, sand the surfaces, laser in the TWW logo, and apply a food-safe finish. Basically, everything I do to finish cutting boards for sale. It’s not a full cutting board build, but a peek behind the scenes at how I prep products for sale and use up valuable leftover material. Plus, a little shop talk, some tips, and probably a cat cameo.

Important Links: (product links are affiliate links and help support the show)

The post A Rare Day: I’m Actually Selling My Woodwork! appeared first on The Wood Whisperer.



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Monday, June 2, 2025

Anonymisation (with an Anglicised S)

I remember we men in the 70s signing parts of the work we’d made as a team with a soft pencil and doing it somewhere discreetly. Whether you spell it with an ‘S’ or a ‘Z’ is of little consequence, that simply gives the continental divide and the common divergence from one English to an...

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Saturday, May 31, 2025

Coat Cabinet: Making Sliding Dovetails…

…demands a precision we might find intimidating. We shouldn’t. Though it’s hard to define what levels of accuracy we actually achieve in our hand work, we are always striving for a precision that’s not dialled in or programmed through a computer, work that defines us as remarkable makers. Additionally, we actually (there’s that word again)...

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Wednesday, May 28, 2025

Living in Rooms Made For Life

I can’t really explain it, but waking up in a bed you made from rough boards and seeing other pieces complimenting the room that you made with the same ten, possibly fifteen ordinary hand tools gives you a remarkable feeling. I’ve designed and made furniture to furnish whole rooms belonging to others on and off...

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Friday, May 23, 2025

She Never Cut a Dovetail Before – This Is What Happened

If you’d like to see the full demonstration while also helping support the Purple Heart Project, pick up the course in the Guild:

Hand-Cut Dovetails Through the Eyes of a Beginner

In this instructional session, woodworking expert Rob Cosman guides complete beginner Nicole through cutting her very first set of hand-cut dovetails.

🔧 Step-by-Step Process:

  • Choose a Layout

    • The lesson begins with planning a two-tailed dovetail joint, which features two tails and three pins.

    • The number of tails and pins is based on joint size and desired strength—more tails increase glue surface area but can weaken the surrounding wood if overdone.

  • Understand Joint Strength

    • The strength of the dovetail comes from long grain-to-long grain contact.

    • Each pin and tail meeting contributes to the joint’s integrity, but too many can compromise the structure.

  • Prepare Your Stock

    • Rob emphasizes the importance of starting with perfectly square and flat boards.

    • A misaligned board will lead to a poorly fitting joint—especially critical when making drawers or boxes where all corners must align.

  • Use a Shooting Board

    • Instead of squaring by hand in a vise, Rob introduces the shooting board for accurate 90° ends.

    • This jig holds the board and plane in alignment, making it easier to square edges cleanly and consistently.

    • Check that the plane blade is parallel to the sole before shooting—this ensures consistent material removal across the face.

  • Tool Fundamentals

    • Nicole is taught to sight down the tool and make adjustments based on visual cues—an essential skill in hand-tool woodworking.

  • Practice and Patience

    • Rob stresses the importance of technique over speed, encouraging Nicole to focus on accuracy and clean results rather than rushing through cuts.

    • Once the technique is sound, woodworkers can shift focus to the aesthetic balance of the joint.


🪚 Bonus Tips for Beginners:

  • Don’t start cutting until your boards are square and true.

  • Layout decisions should balance strength and appearance.

  • Use jigs like a shooting board to simplify precision tasks.

  • Evaluate your plane before use—setup matters as much as skill.

The post She Never Cut a Dovetail Before – This Is What Happened appeared first on The Wood Whisperer.



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Wednesday, May 21, 2025

Thank You, Everyone!

Just a quick scribble to say thank you all for such kind comments here. I am still on a bit of a cloud. I have learned that even negative things in your life can ultimately train you for good that comes later when you least expect it. Being told at age 14 that, “Paul can...

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Friday, May 16, 2025

My Royal Day

It’s a day like any other, but not really. It may have started the same, first my bike ride which lasts a half hour, sometimes more. Still, it’s 5.30 A.M. as I tread the pedals on the cycle path. I always cook my breakfast, half a dozen vegetables, perhaps a feta omelette to go with...

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Tuesday, May 13, 2025

A Royal Invitation

I bought a suit recently. No, it’s not denim, although had I had time I might have considered one being made to fit. Finding a tailor to make it might be a different matter, not an easy one. Suits are not generally my world. In fact, where I go, I rarely ever see one. The...

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Friday, May 9, 2025

A Great Way to Store Bike Helmets (or Coats!)

Be sure to take the Xtracycle Ride Guide to find out which bike would suit your needs best!

And be sure to check out Priority Bicycles for the most reliable low maintenance bikes you’ll ever own.

Important Links

If your garage is slowly being swallowed by a tangle of bicycle helmets, you’re not alone. With cycling becoming a bigger part of my life (and my family’s), the helmet situation was getting out of control. Between kids and multiple bikes per person, we had helmets piled up like a two-wheeled yard sale.

So, I teamed up with my friends at Priority Bicycles and Xtracycle to build a practical, good-looking piano style helmet rack that finally brings order to the chaos. And like many of my favorite projects, I didn’t start with a solid plan—just a need, some wood, and a vague idea of what I wanted it to look like.

This wall-mounted helmet rack is designed with form and function in mind. It features individual slots for each helmet, a clean aesthetic that complements the garage (or any home), and simple construction using basic tools and materials. It’s perfect for families who ride together and want to keep their gear organized.

Want to make one yourself? Watch the video for the full build process, tips, and plenty of design improvisation along the way. Your garage—and your head—will thank you.

The post A Great Way to Store Bike Helmets (or Coats!) appeared first on The Wood Whisperer.



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Thursday, May 8, 2025

What’s In a Picture

It’s just a hammer. Nothing special, just a 20 ounce Stanley claw hammer made in England and bought by me for £1, which was almost two days pay for me back in March 1965 when I bought it new. The hickory shaft is still the original, the hammer face has never chipped, and the claw...

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Friday, May 2, 2025

The Woodworking Morning Show for April 25, 2025

00:00 Introduction and Lighting Setup
00:44 Welcome to the Woodworking Morning Show
00:59 Clock Troubles and Fixes
01:33 Introducing the Hosts
01:42 Merchandise and Social Media https://twwstore.com/
01:58 Questions from the Audience
02:29 CNC Clock Video Discussion
03:35 Guild Group and AI Integration http://facebook.com/groups/twwguild
04:52 Push Stick Design
05:25 Laser Project Showcase
06:30 Ava’s Diorama Project
07:19 Laser Engraving Details
08:12 Trans Tint Dye for Curly Cherry https://amzn.to/4cPc8Os
09:25 Amazon Store Link and Show Notes https://www.amazon.com/shop/thewoodwhisperer
10:15 3D Printing and CNC Workholding
12:09 CNC in the Workshop https://thewoodwhisperer.com/videos/am-i-still-a-woodworker-if-i-use-a-cnc-asking-for-a-friend/
14:12 Laser Cutter Model and Features
17:02 CNC and Woodworking Debate
26:13 Fusion 360 and SketchUp for CNC https://iliketomakestuff.com/fusion-360-for-makers-landing/ and https://thewoodwhispererguild.com/product/intro-to-sketchup/
28:31 Historical Shifts in Woodworking
31:09 Mental Health Benefits of Crafting
31:51 YouTube Shops and Dream Workshops
32:25 J Bauer Engraving https://www.jbowerengraving.com/
32:59 Sharing Innovations in Woodworking
34:30 Napster and Music Sharing
35:24 Supporting Small Artists
35:32 Napster Memories
36:03 3D Printing Models and Patreon
37:50 Drumming Questions
42:13 YouTube Algorithm Frustrations
46:01 Electric Drum Set Features
46:12 MakerBot and Open Source
46:15 3D Printing Documentary https://www.netflix.com/title/80005444
46:43 Selling Tools and Facebook Marketplace
46:47 Guild and Community Support
47:51 Shop Tours and Updates
48:19 Bombproof Finishes for Desktops
52:32 3D Printing Air Quality Concerns
53:16 3D Printing Enclosures and Ventilation
55:28 Viewer Questions and Super Chats
55:33 White Whale Projects https://thewoodwhispererguild.com/product/sculpted-rocker/
01:00:47 Selling Custom Stools https://twwstore.com/collections/made-by-marc
01:01:26 YouTube Viewing Experience
01:01:54 Electric Drum Sets
01:02:36 Borderlands and Video Games
01:03:21 Burnout and Longevity on YouTube
01:06:37 Commissions and Local Projects
01:08:04 Pop Woodworking Articles https://thewoodwhisperer.com/?post_type=&s=popular+woodworking
01:09:44 Final Thoughts and Goodbyes

Looking for a woodworking show that’s equal parts educational, entertaining, and a little silly? Tune in to The Woodworking Morning Show with Marc and Nicole Spagnuolo! Whether you’re a seasoned pro or just getting started with sawdust and glue, this live-streamed show brings you:

* Real woodworking advice – From tool talk to shop tips, get practical info from a 20+ years master craftsman (Marc) that you can actually use in your own projects.

* Laid-back laughs – It’s not all chisels and clamps. Expect plenty of jokes, banter, and behind-the-scenes moments that’ll make you feel like you’re hanging out in the shop with friends.

* Live Q&A – Got a burning woodworking question? Ask it live and get answers right on the show! Or join patreon or YouTube members and preload your question on our post we make every Wednesday.

* Community connection – Join a welcoming crew of fellow woodworkers and hobbyists who tune in every week to chat, learn, and support one another.

* Giveaways & goodies – Stick around for surprise giveaways, product spotlights, and other fun treats.

Whether you’re watching live or catching the replay, The Woodworking Morning Show is the perfect mix of shop talk and shenanigans to kickstart your weekend.

Support us directly and buy some swag, plans or books! All of it comes directly from us! https://twwstore.com

Check out the NEW Guild+ https://thewoodwhispererguild.com/product/subscription/

Would you like your questions pre-loaded into the show? Join our YouTube https://www.youtube.com/channel/UCKp44bWWZIiOPShPN_ytShw/join or Patreon http://patreon.com/woodwhisperer. and look for the Wednesday question post!

Sign up for our free newsletter to be notified of a new video or other cool stuff happening at The Wood Whisperer! https://thewoodwhisperer.com/newsletter/

The post The Woodworking Morning Show for April 25, 2025 appeared first on The Wood Whisperer.



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Tightening Sliding Dovetails

It’s rarely used, uncomplicated joinery. You don’t need powered equipment for a quick outcome; the joint readily comes dead on when you do it with a handful of bench tools. Ten minutes gets you there––a chisel hammer, two chisels, a knife, square, steel rule and a marking gauge. You can add a hand router plane...

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Monday, April 21, 2025

Making a Splay-legged Stool––Weaving the Seat: Part II

The material I chose is called Danish cord. It’s made from three strands of brown paper; the first two are twisted together tightly and the third is a spiralled wrap. It’s strong and durable and easier to weave than natural read. The outer is coated with a thin wax finish. You can further coat the...

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Sunday, April 20, 2025

Making a Splay-legged Stool

I wanted something quick and simple this time. Something that looks pleasing, well-made but doesn’t take more than a few hours in the workshop to make as a frame. I made my frame in two hours and spent another hour defining and refining the legs by shaving and shaping. The stool needed to be less...

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Friday, April 18, 2025

Am I Still a Woodworker If I Use a CNC? Asking for a Friend…

Today’s video is brought to you by Next Wave CNC, with a little help from our friends at MicroJig and Rockler. Big thanks to them for supporting this adventure.

You can save 5% on your CNC purchase at Next Wave CNC using my code WHISPERER5%

So, something a little different today—a bit more vlog-style and casual, as I walk you through assembling a brand new CNC in the shop. If you’ve been around a while, you might remember I had a CNC setup back in the Colorado shop. But when we moved, I had to downsize… significantly. The CNC didn’t make the cut. If you’d like to check out a couple of videos featuring the old CNC, try these: Fortnite Sign and End Table Deep Dive

Honestly, I’ve kind of regretted selling it ever since.

At the time, it made sense. We weren’t sure how long we’d be without a proper shop, and I was cramming everything into a tiny garage. Some of the non-essential big toys had to go. But now that we’re settled, I’m diving back into the CNC world—this time with the Next Wave HD544.

This is a 4×4 unit that requires some assembly, which I actually appreciate. There’s something to be said for putting your tools together yourself—especially when it comes to understanding how they work. It makes troubleshooting and maintenance a whole lot easier down the road.

Where’s It Going?

I’m planning to set this up in the second bay of the shop—what I like to think of as the “maker space” area. It’s kind of the catch-all for tools that aren’t traditional woodworking gear: the laser, 3D printers, and now the CNC. This space has always been for overflow and storage of random stuff, but I think it’s finally found its calling.

As for the table? My first instinct was to build a low cabinet as a stand, but this space is still evolving and I don’t yet know what my future needs will be—not just for the CNC, but for all the gear that will live in this area. So I picked up a heavy-duty 56″ Rockler Rock-Steady Shop Stand. It’s sturdy, mobile, and flexible—perfect for this kind of setup.

Work-holding?

For the spoilboard, I decided to go with MicroJig’s CNC Workholding Kit.  The kit comes with numerous work-holding fixtures and devices that will keep just about any workpiece secure under the pressure of a CNC cut. This means I’ll be using far less double-sided tape, which is always music to my ears. And because the components are made of plastic, contact with a CNC bit won’t be the end of the world. To accommodate this system, however, I first needed to cut a 4″ x 4″ grid of MatchFit dovetail grooves. With the grid in place, the work-holding gadgets can easily slide around the entire table for positioning.

The post Am I Still a Woodworker If I Use a CNC? Asking for a Friend… appeared first on The Wood Whisperer.



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Tuesday, April 15, 2025

My Chisels…My Surprise

The lone picture on my FB drew over 1.068,172 views and a reach of 772,550 with 3794 interactions in around 48 hours. It had 15% of my regular followers and 85% non-followers. With 370 comments, I thought you would be as surprised as I was––maybe not? Anyway, what intrigued me (as usual) was the legalism...

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Friday, April 11, 2025

The Woodworing Morning Show for April 11 2025

00:00 Introduction and Greetings
00:41 Setting Up the New Recording Space
01:50 Welcome to the Woodworking Morning Show
02:00 National Pet Day
02:18 Duggee the Bulldog https://www.instagram.com/duggeespag/
02:48 How the Show Works for pre-loaded questions: YouTube Members at https://www.youtube.com/channel/UCKp44bWWZIiOPShPN_ytShw/join or Patreon http://patreon.com/woodwhisperer. and look for the Wednesday question post!
03:23 Last day for pre-order and Guild+Table bonus for Table Saw Cabinet Course https://thewoodwhispererguild.com/product/table-saw-cabinet/
03:40 Guild Plus Membership Benefits https://thewoodwhispererguild.com/product/subscription/
04:06 Classic Wood Whisperer Items
05:21 Video Quality and Lighting
06:55 Mary May’s Carving School https://marymaycarving.com/
07:47 Woodworking Community Gossip
09:07 Barbecue Group on Facebook https://www.facebook.com/groups/twwbbq
11:35 Thanking the Patrons
12:18 DIY Garage Lighting our garage – Barrina 8’ Light Strips – https://amzn.to/3G3sqqt
20:50 Amazon and Walmart Product Woes
24:20 Question from Greg: Melamine Garage Cabinets Tips – https://amzn.to/448iTbZ
Do an edge treatment
25:45 Chair Maker Documentary https://www.youtube.com/watch?v=V7YLX5N6Hlo
26:06 Question from Dennis: Epoxy as Glue
29:06 Question from Chris: Hollister Credenza Project https://thewoodwhispererguild.com/product/hollister-credenza/
29:33 Hundredth Anniversary Domino
33:16 Question from James: Lathe Work and Bowls
33:54 Turning Handles for Wood Chisels
34:09 Offset Turning Techniques
34:13 Seeking Guidance and Tips
34:23 Spindle Turning Discussion
34:40 Woodworking Community Recommendations
34:58 Ashley Harwood’s Classes https://thewoodwhispererguild.com/product/spindle-turning/
36:05 Question from Richard: Table Saw Storage Cabinet Query
36:16 Router Alternatives for Table Saw
36:45 Oval Handles and Offset Turning
37:09 Multi-Axis Turning Resources
37:28 Question from Brian: Walk-In Closet Electrical Outlets
37:59 Outlet Extenders and Safety https://amzn.to/3E6CONQ – Outlet extenders
40:15 LED Shop Lights and Recording Issues
41:30 Cheap LED Lights and Heat Issues
42:03 Question from Greg: SketchUp Learning and Updates https://thewoodwhispererguild.com/product/intro-to-sketchup/
47:54 Teaching Woodworking Classes
51:23 Power Tools and Small Stature Challenges
53:34 One Coat Finish Troubleshooting https://amzn.to/429wcHD
55:01 Favorite Bands and Music Recommendations https://www.poormanspoison.net/
57:15 Spiral Head Cutter Issues
01:00:11 Woodworking Movie Quotes and Humor
01:03:29 Wooden Bike and Desk Area Projects
01:05:39 Show Announcements and Farewells
01:05:52 Navigating the St. Louis Zoo
01:08:01 Final Goodbyes and Thanks

Whether you’re watching live or catching the replay, The Woodworking Morning Show is the perfect mix of shop talk and shenanigans to kickstart your weekend.

Support us directly and buy some swag, plans or books! All of it comes directly from us! https://twwstore.com
Who is Marc Spagnuolo? Watch Behind the Scenes with a YouTube veteran and find out!
https://www.youtube.com/watch?v=htZVfB4z2l8 –~–
Check out the NEW Guild+ https://thewoodwhispererguild.com/product/subscription/

Would you like your questions pre-loaded into the show? Join our YouTube Members at https://www.youtube.com/channel/UCKp44bWWZIiOPShPN_ytShw/join or Patreon http://patreon.com/woodwhisperer. and look for the Wednesday question post!

Sign up for our free newsletter to be notified of a new video or other cool stuff happening at The Wood Whisperer! https://thewoodwhisperer.com/newsletter/

Make amazing pieces of furniture with the guidance of master woodworkers in The Wood Whisperer Guild
http://thewoodwhispererguild.com

PRODUCTS RECOMMENDED BY MARC
US – https://www.amazon.com/shop/thewoodwhisperer
Canada – https://www.amazon.ca/shop/thewoodwhisperer
UK – https://www.amazon.co.uk/shop/thewoodwhisperer

The post The Woodworing Morning Show for April 11 2025 appeared first on The Wood Whisperer.



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A Game-Changer in my Shop – Under Table Saw Storage Cabinet

Let’s be honest—what’s going on under your table saw right now? A tangled mess of blades, featherboards, and who-knows-what? It’s okay. No judgment here. We’ve all got a doom pile or two lurking in the shop.

But I finally had enough—and built a solution.

Introducing the Under Table Saw Storage Cabinet: a sleek, super-functional storage unit with 6 roomy drawers and dedicated spots for all your saw stuff—blades, push sticks, featherboards, throat plates, even brakes (SawStop folks, I got you).

If you like what you see in this video, checkout my 10-video course. You’ll learn solid cabinet-building skills and pick up some clever organization hacks along the way. It’s practical, it’s fun, and it might even inspire you to tackle that other corner of chaos in the shop.

GET THE COURSE!

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Wednesday, April 9, 2025

Where Are We?

Is my closest friend the wood I work? Is it woodwork? Or are the tools I lift to every task my comrades in arms? I get my answers without the tiresomeness of mere opinions directly from the wood I work; feedback is important, and it comes directly and honestly from responses I get minute by...

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Friday, April 4, 2025

The Woodworking Morning Show for April 4, 2025

Join this channel to get access to perks:
https://www.youtube.com/channel/UCKp44bWWZIiOPShPN_ytShw/join

Sign up for our free newsletter to be notified of a new video, our live show or other cool stuff happening at The Wood Whisperer! https://thewoodwhisperer.com/newsletter/

00:00 Technical Flubs and New Camera Setup
00:43 Morning Greetings and Tech Blame Game
01:00 Tech Love and Relationship Banter
01:37 Concert Night: Jack White Experience
02:32 Concert Pit Adventures
03:32 European Style Dining and Late Night Effects
04:34 Missouri Thank Yous and YouTube Members
06:03 Wood Talk and Long-Time Supporters
06:21 April 4th: Birthdays and Tell a Lie and Ramen Day
07:07 David Marcs’ Artwork and Store https://djmarks.com/product-category/art/
08:58 Costa Rica T-Shirt and Tool Swap Event
09:34 Woodcraft Tool Swap and Shop Details https://www.woodcraft.com/pages/store-events/st-louis
12:15 Video Release: Budget-Friendly Workbench https://www.youtube.com/watch?v=wFTnNtRuGjs
14:36 National Ramen Day and Wood Talk Episode
15:02 Woodworking Blue Balls and Sponsor Conversations https://www.youtube.com/watch?v=7DiZDvezAN0
15:57 Lost Treasure: Personalized Jewelry
19:41 Hand Tool Drip Campaign and Certificates
21:50 Check out Nicole’s interview with the Workshop Therapy Podcast https://www.patreon.com/posts/who-knew-that-of-125890515
23:21 3M Work Tunes Pro Connect Review https://amzn.to/420YZOB
27:22 Amazon Gift Card Giveaway https://www.instagram.com/p/DH36J7cJfOG/?img_index=1
30:23 Quilt Rack Project and Viewer Showcase
36:19 Sharpening Methods and Tools https://amzn.to/3E7K4c4
37:57 Hide Glue vs. Traditional Glue https://amzn.to/4jfqoBV
39:18 Old Projects and Concert Reflections
39:40 Cool Concerts for Formerly Cool People
39:47 Reflecting on Coolness
40:08 Merch Table Ideas
40:43 John Popovich’s Vice Question
41:36 Raphael’s Blanket Chest
42:20 Revisiting Old Projects
43:12 Teaching and Skill Development
43:33 Iterative Design Process
44:23 Legacy of Early Work
45:06 Advice for Beginners
45:46 Social Media and Skill Comparison
46:20 Run Your Own Race
46:56 Shop Visitors
48:39 Girl Scout Cookies
51:32 Tool Swap Event
52:50 Baggy Jeans and Nerve Pain
54:55 Band Stories
01:08:36 Shop Consultations https://twwstore.com/collections/services
01:08:55 Final Questions
01:11:12 Woodpeckers Dado Nut
01:11:37 Fiber Internet Installation
01:11:53 Show Setup at Home
01:12:54 Tick Season
01:13:51 Video Quality Discussion
01:15:29 Concluding Remarks and Goodbyes

Take a woodworking class online with The Wood Whisperer
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UK – https://www.amazon.co.uk/shop/thewoodwhisperer

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Saturday, March 29, 2025

Small workshop? Tight budget? Here’s a workbench for you!

If you’re looking for a small, mobile, budget-friendly and compact workbench that’s easy to build and surprisingly sturdy, I’ve got you covered. When I decided to start teaching in-person woodworking classes here at the shop, it quickly hit me: five students per class, three classes scheduled—and not nearly enough work surfaces for everyone.

That’s when I realized I needed to build some new workbenches. But not just any benches—I wanted something compact, storable, cost-effective, and quick to build (because I had to make four of them… fast). After some research and a whole lot of plywood, I came up with a design that checked all the boxes.

Why I Designed This Workbench

Storage space in my shop is always at a premium, so whatever I built had to be small enough to tuck away when not in use. I also wanted mobility so we could rearrange the space depending on what we were doing. And of course, it had to be something I could build multiple times without losing my mind (though I definitely tested that theory). The final design is simple, sturdy, and gets the job done—perfect for students or anyone working in a small space.

The Build Breakdown

  • Plywood Base: I used laminated plywood for all the base components. It’s strong, heavy, and affordable—especially if you go with shop-grade material. Credit to Rob Cosman and the Purple Heart Project for the inspiration here.

  • MDF Top: I went with three layers of 1″ MDF. It’s flat, stable, and cheap—perfect for a functional benchtop. You could absolutely use 3/4″ plywood (I recommend 4 layers) or solid wood (if you want an upgrade).

  • Knockdown Design: This base comes apart using bolts and dowels, so it’s easy to disassemble and store. I only glued the dowels into the rails, which makes reassembly simple and consistent.

  • Casters: I used workbench casters that are super easy to engage and disengage. With four of these benches rolling around the shop, that flexibility is a lifesaver.

Yes, I Splurged on the Vise

Okay, here’s the deal: Andy Klein’s Twin Turbo Vise costs more than the rest of the bench combined. But Andy’s a good friend, we worked out a deal, and honestly, I just wanted the students to have an awesome experience. A good vise can make or break your time at the bench. But don’t worry—you can absolutely use a different vise if you want.

I even have a coupon code if you do want to grab a Twin Turbo Vise: WHISPERER20 gets you 20% off vises at In-Kleind.com.

Building Tips and Real Talk

  • Cut List Strategy: The plans I offer are designed to be material-efficient, but you don’t have to follow them to the letter. Cut your plywood down into manageable chunks and do your final rips at the table saw.

  • Setup Blocks Are Your Friend: They make layout faster and more consistent than a tape measure.

  • Be Strategic With Tools: If you don’t have a full-length track saw, no problem. Just plan your cuts based on what you do have.

  • Hold-Downs Help: I used JessEm hold-downs for consistent, safe cuts. But feather boards or board buddies work too—or just go old-school and push carefully.

  • Staple with Purpose: I used narrow crown staples to speed things up, but you need to plan ahead so you don’t accidentally drill or cut through them later.

Let’s be real: laminating all those plywood parts eight times over was a grind. I powered through with caffeine and mild existential dread, but it got done.

Assembly and Final Touches

Once the base was built, I rounded over the edges, drilled the bolt and dowel holes, and fitted everything together. For three of the benches, I used large dominoes instead of knockdown hardware because I knew they’d be staying assembled permanently.

Then it was on to the tops—three layers of MDF glued together. I used my vacuum press to save time, but you could use screws and clamps just as effectively. Once the tops were squared and attached, I installed the vises.

A Note on Stability

To install the Twin Turbo Vise, I needed a big overhang on the front. That’s not ideal—it means you can tip the bench forward with enough pressure. So I just tossed a dumbbell on the bottom shelf during class and that worked fine. But if you’re building one of these from scratch, consider adjusting the base to support the vise more directly and reduce that overhang.

Still to Come…

I didn’t have time to fully finish the benches before the classes started, but I do plan to:

  • Add a bottom shelf

  • Wipe on a protective finish

  • Line the vise jaws with rubberized cork (I highly recommend the stuff Andy sells—it’s fantastic)

  • Consider wrapping bench top with solid wood

Want to Build One?

You can grab the cut list and measurements at TWWStore.com. And if you want to dive deeper into workbenches, check out the two full workbench builds I offer in the Wood Whisperer Guild: the Split-Top Roubo (our most popular course), and the Hybrid Workbench, which blends high function with a smaller footprint.

Thanks for checking out the build! Hopefully it gives you some inspiration for your own shop setup.

Important Links:

Suff You’ll Need:

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Friday, March 28, 2025

The Woodworking Morning Show for March 28, 2025

This is our new time! 10am Eastern/7am Pacific

00:00 Good Morning!
01:09 Spring Break Chaos
01:46 Schitt’s Creek Reference
02:02 Woodworking Morning Show Begins
02:16 Audience Appreciation
02:34 Live Questions and Super Chat
03:39 Patreon Supporters Shoutout
05:43 It’s National Hot Tub Day
05:51 Hot Tub Debate aka People Soup
07:55 Ryan Smith’s Custom Sign https://www.smithmakes.com/
09:05 Smith Makes and Class Posters
11:06 Maverick Abrasives Skincare Gift :)
13:20 3D Printing and Fidget Star
13:52 Wood Whisperer Store Updates https://twwstore.com
14:42 Home DIY Bike Repair Space
16:13 California Compressor Issues
17:22 Wall Control and Craft Room
18:07 CNC Workholding System
19:15 Table Saw Cabinet Pre-Order
23:03 Subscription and Customer Service
28:55 Guild Jewelry Box Question
30:30 Cleaning and Organizing Old Shop
30:30 Super Chat from Tristan
34:19 Super Chat from Eoen
34:53 Crafting a Serving Tray from a Wine Box
35:14 Choosing the Right Finish for Engraved Surfaces
35:32 Tips for Applying Lacquer
36:24 Alternative Finishes: Shellac
36:38 Sports Talk: Mike and Mad Dog
36:48 Discussing Sports Preferences
37:36 Building a Hybrid Workbench https://thewoodwhispererguild.com/product/the-hybrid-workbench/
38:00 Workbench Height Considerations
38:50 Testing Workbench Height in the Kitchen
39:29 Vision and Glasses Discussion
41:26 Making a Sofa Arm Table
42:12 Rubio Finish for Furniture
42:31 SCM Bandsaw vs. Minimax 16
45:09 Table Saw Storage Project is out for pre-order https://thewoodwhispererguild.com/product/table-saw-cabinet/
46:43 Wood Talk Podcast Updates https://woodtalkshow.com/
47:10 Wood Talk Podcast Future Plans
47:31 Health Challenges and Work Balance
49:38 The Importance of Community and Joy
53:28 Antique Tools and Personal Preferences
54:32 Nicole’s Hallmark Ornaments and Personal Joys https://www.instagram.com/stories/highlights/18385298044064571/
01:02:03 Girl Scout Cookies and Shop Visit https://thewoodwhisperer.com/tww-shop/
01:04:16 Laser Setup and Local Help
01:05:35 Sharpening Hand Plane Blades
01:07:27 Boom-Based Dust Collection
01:14:07 Final Thoughts and Farewell

Support us directly and buy some swag! It comes directly from us! https://twwstore.com/collections/apparel

Who is Marc Spagnuolo? Watch Behind the Scenes with a YouTube veteran and find out!
https://www.youtube.com/watch?v=htZVfB4z2l8 –~–
Check out all of the NEW benefits in Guild+ https://thewoodwhispererguild.com/product/subscription/

Would you like your questions pre-loaded into the show? Join our YouTube https://www.youtube.com/channel/UCKp44bWWZIiOPShPN_ytShw/join or Patreon http://patreon.com/woodwhisperer. and look for the Wednesday question post!

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The Woodworking Morning Show Dec 13, 2024

Show Notes Coming Soon

Some of our Amazon Black Friday finds! https://ift.tt/jbFX5cu Check out the NEW Guild+ https://ift.tt/P4DVnga Would you like your questions pre-loaded into the show? Join our YouTube https://www.youtube.com/channel/UCKp44bWWZIiOPShPN_ytShw/join or Patreon https://ift.tt/qmzedxk

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Saturday, March 22, 2025

Recovered and Recovering

A Year’s Worth of Work for Paul Sellers since my ribs were broken by an assailant in Abingdon. This is how I recovered and why. I’m sorry it’s such a long post, but it is a year in the saddle for me. My Longest Single Blog Post Yet I often ask myself the question and...

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Monday, March 10, 2025

Understanding the Chair

My recent blog post on chairs was my attempt to bridge a gap or two in the age-long passage of chair making. Just how did we end up with faults through mass-making the builds in a certain unintentional obsolescence by the original designer? Whether you buy a vintage Michael Thonet from the late 1800s or...

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Sunday, March 9, 2025

Choices

I remember my introduction to machining wood. I was aged sixteen, when every task seemed to become a machining moment in small and long bites of soul-destroying boredom that just kept building. Oh, I’m not talking about the hobbyist woodworker who sets up a mini-conveyor belt system of minor operations going from crosscuts to ripcuts...

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Friday, March 7, 2025

The Woodworking Morning Show – Nov 15, 2024

Would you like your questions pre-loaded into the show? Join our YouTube Members or Patreon . A post goes out every Wednesday in these groups for you to ask your question if you can not be there live.

00:00:00 Good Morning!
00:01:20 TWW Video release today!
00:01:50 Thank you Michael for the PHP gift!
00:02:41 Order a Wood Whisperer shirt today!
00:04:13 Pre-loaded questions come from Patreon and YouTube members, but if you are in the chat please ask questions!
00:05:00 Marc is making 4 student workbenches for classes in 2025
00:06:01 Question from Joe – Thoughts on traditional mortise and tenon vs domino
00:06:48 Question from Tim – Any recommendations on fog-free safety glasses?
00:08:49 Question from Richard – If I use dewaxed shellac as a finish on the cherry, will it block UV and prevent the cherry from darkening? https://amzn.to/3UWJT8S
00:12:01 Can you recommend a durable, humidity resistant router table? https://amzn.to/48W0yiG
00:14:37 Why are top-bearing flush trim router bits hard to find? Try Whiteside https://amzn.to/4hNyCS1
00:16:06 Thank you for the superchat Mark!
00:16:42 Have you thought of doing a catio project?
00:18:52 Any ideas for Xmas gifts this year?
00:20:59 Scrap Wood Boxes https://thewoodwhisperer.com/videos/scrapwood-jewelry-boxes/
00:21:39 Marc did an Instagram live interview with @newmanspecialswoodwork last night. Check it out here: https://www.instagram.com/reel/DCX-mW1tlSs/
00:22:34 New Wood Talk episode is out! https://woodtalkshow.com/
00:22:45 Where did the dogs go?
00:23:24 Anti-fog safety glasses from MCR Safety https://amzn.to/3Od88vu
00:24:02 Did you see Blue Spruce’s new router plane?
00:25:40 What is your process on installing hinges? Horton brack stop hinges or Brusso hinges
00:25:59 Installing butt hinges https://thewoodwhisperer.com/videos/a-butt-hinge-mortise/
00:27:14 Speaking of a fun holiday project! https://thewoodwhisperer.com/videos/advent-calendar-pt-3/
00:27:47 Recommendation on a good budget-friendly dust collection system?
00:29:06 What do you think of SPEtools from Amazon?
00:30:19 Is it odd that I can see the outlet and cords in the background?
00:31:03 How durable is Osmo compared to Shellac? https://amzn.to/4eAshqj
00:32:45 Chat recommendations for budget friendly dust collection
00:35:00 What is the deal with reviews?
00:37:17 Recommendations for a dovetail saw?
00:38:29 Which is better, drawers or slide out shelves?
00:39:54 Did you struggle in your early days to prioritize which tool/shop purchases to make before others?
00:42:00 Do you have casters on your outfeed table? https://amzn.to/3YOhD9v
00:43:37 What can I do to help prevent chip out using a decorative ogee bit?
00:45:39 Thank you BobbyC for the superchat!
00:46:04 Have you ever repaired a hair line crack in porcelain?
00:46:50 We don’t have all the answers :)
00:47:33 Will changing my contractor saw to 220V keep the saw from bogging down so easily?
00:49:31 Would PVC be ok for permanent ductwork compared to metal piping?
00:51:03 Thank you for the superchat Robert!
00:51:20 Where can I find VJ’s Shellac Videos? https://www.shellacfinishes.com/videos-2/
00:53:13 Do you own anything Harbor Freight?
00:54:15 Any suggestions on hiring an electrician?
00:56:11 Guild project giveaway! Congrats Greg!
00:57:02 Check out Guild+ https://thewoodwhispererguild.com/plus
00:58:46 Does the 5% apply to other items or just courses? Just courses but it does include 10% off coupon for anything in twwstore in the Discounts section!

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